China Chain and sprocket factory : Indirect slat conveyor application in Basilan City Philippines Steam Heating Full Automation Rubber Vulcanization Autoclave with ce certificate top quality low price

China Chain and sprocket factory : Indirect slat conveyor application  in Basilan City Philippines  Steam Heating Full Automation Rubber Vulcanization Autoclave with ce certificate top quality low price

We – EPG Team the biggest Chain and agricultural gearbox factory in China with 5 distinct branches. For more details: Cellular/whatsapp/telegram/Kakao us at: 0086-13083988828

In 2000, EPG took the lead in getting ISO14001 atmosphere administration certificate and thereafter passed the inspection of cleanse production and recycling economy, profitable the title of “Zhejiang Green Organization”.ISO We have exported our goods to Korea, Turkey, Bulgaria, Romania, Russia, Italy, Norway, the United states, Canada, and so forth. 9001 qualified manufacturer of precision roller chains. Varieties include one and a number of strand, hollow pin, aspect bow, rollerless, self-lubricating, straight sidebar, double pitch, brushed, nickel plated, armor coated, 304 stainless steel, leaf, hoist and O-ring, citrus, sorting and caterpillar roller chains. Competence for industrial chains and sprockets It is our every day challenge to supply our consumers with the optimum product – that indicates ideal for the required software and for the customers’ particular requirements. In some situations it signifies that we truly create and manufacture extremely unique chain varieties for one particular specific consumer. In buy to be able to do so, 3 factors are critical: 1. Programs of SINOMAC Vulcanization Autoclave
Rubber vulcanization is a chemical process at a given strain, temperature and time for converting normal rubber into far more sturdy materia EPT by the addition of sulfur. These additives modify the polymer by forming cross-links (bridges) among personal polymer chains. Vulcanized materia EPT are significantly less sticky and have superior mechanical homes. And vulcanization autoclave is employed widely for this chemical procedure. The main products are galoshes, rubber tubes, cable, rubber roller, rubber ball, and so forth.In this area, SINOMAC has been the chief, as we have accumulated full vulcanization knowledge and engineering for several years.

2. Basic Layout Info

2.1 Model and Dimensions

  • Autoclave model:    SN-LHGR2560
  • Efficient diameter:  2500mm
  • Effective duration:      6000mm

  Definition:  * Successful diameter is the inner diameter of the autoclave.

                    * Efficient length is to point to do the genuine duration of the shell.

2.2 Creation Potential

  • Functioning circle of autoclave: can be established according to the doing work approach
  • Max measurement of pulley:                Ø2000X6000mm

two.3 Electric Power

  • Working voltage:          400V (AC)±5%, 3 section, 50 Hz
  • Manage energy:                220VAC/50Hz/24VDC

2.4 Drinking water, Air and Steam Source

  • Cooling drinking water usage:         ~4m3/h
  • Cooling drinking water strain:               min.3 bar ~ max. 6 bar
  • Management air of manage tools:   5 ~ 7bar
  • Steam potential:                            2t/h

2.5 Environmental Situations

  • Max. air temperature:     +50ºC
  • Min air temperature:       -5ºC
  • Relative Humidity:          <80%
  • Altitude:                          <2000m

three. EPT Characteristic and Doing work Method

three.1. EPT Attribute
Autoclaves with direct steam: heating and pressurization are carried out with steam. This heating method is specifically effective and indicated for items of large sizes and fat. The temperature uniformity which typically varies amongst ±2°C,the trade ability, transpiring with condensation on colder surfaces, coupled with analyzed installations, let to obtain excellent final results.

3.2 Functioning Procedure

3.2.1 StHangZhourd curing recipe

  Temp. setpoint Press. setpoint Temp. phase duration Press. step duration
Segment1 T1 P1 t one P-t1
Segment2 T2 P2 t 2 P-t2
Segment3 T3 P3 t 3 P-t3
Segment4 T4 P4 t 4 P-t4
Segment5 T5 P5 t 5 P-t5
Segment6 T6   t six  
Segment7 T7   t 7  
Segment8 T8   t eight  
Segment9 T9   t nine  
Segment10 T10   t 10  
Segment11 T11   t 11  
Segment12 T12   t twelve  
Segment13 T13   t thirteen  
Segment14 T14   t 14  
Segment15 T15   t 15  

three.2.2 A quick curing recipe instance

four. Gear Technological Specifics

four.1 Pressure Vessel

  • Stress vessel with fast-opening doorway, Style, Manufacture & Inspection: Code ASME Area VIII, Div 1.
  • Shell Materials: SA-516
  • Cap Flange Materials: ASTM-one hundred and five Cast
  • Shell Flange Content: ASTM-105 Cast
  • Radiography Degree: 100% welding radiographic data are provided
  • ASME stamping , Mother nature Of Inspection:a. Evaluation the design drawing and calculation sheet
    b. Verification of the substance
    c. Assessment welding method
    d. Overview welder qualification
    e. Assessment NDT personnel qualification
    f. Overview NDT documentation
    g. Hydrostatic test

four.2 Door System

  • The closing method of the autoclave is the indented variety assisted with a hydraulic program, in get to quickly and secured make a entirely airtight closing.
  • The whole system is composed of three parts: a pair of equipment flange, pushed products and seal ring.
  • Hydraulically operated door opening and closing. It is controlled by PLC program.
  • The seal ring is made of silicon rubber.
  • Basic safety force sensors have to avert door opening in situation of strain (allowed less than .1 bars).

four.3 Thermal Insulation Program
Interior Insulation and External Insulation
We use ceramic fiber as the insulation materials. The warmth transfer coefficient is extremely minimal to make the warmth reduction to a least. The masking board of ceramic fiber is stainless steel. It is corrosion resistant and appears good. Internal insulation style can get a low power intake, even though external insulation design will get a higher one, but a better temperature uniformity.

  • Insulation:Internal insulation layer
  • Insulation material:Ceramic fiber 
  • External sheet metal: stainless steel,1. mm
  • Insulation thickness:100mm

 4.4 Heating Method

  • The heating program is a oblique steam kind.
  • The indirect system will be by way of stainless-steel or copper tubing type heat exchanger placed on the rear side of the autoclave among fan and products. The circulation have to transfer from content to enthusiast, then transfer front doorway employing vessel facet to material
  • Heating Exchanger material :304 Stainless-steel with aluminum fin or copper tubing aluminum fin
  • Heating Exchanger variety: Multi-row finned tubing

four.5 Air Recirculating Method

  • Very hot air circulating duct
    Annular air-duct placed on the two aspect of the autoclave inside as the forward air shipping program. This layout attributes make the temperature more uniform, and operating space more huge.  
  • The Motor supporter for circulation
    The motor is bolted to the rear of the autoclave, it drives the supporter immediately.
  • Parameters of circulating supporter
    Electrical power:18.5KW,6-pole, 3phase
    Connecting format:direct-related
    Rated rotate velocity:960r/min(400V/50HZ)
    Fan wheel:7# centrifugal impeller(Diameter:700mm),
    Wind force:1000Pa,
    Flow rate:12800 Mthree/h.
  • Shaft sealing
    Operating with h2o cooling to ensure a long life, the shaft h2o cooling with different water pump and circulation change to be fitted to keep an eye on h2o stream and immediately alarm/cease the cycle if there is not ample h2o circulation.

four.6 Temperature checking components 
Temperature thermocouples: 2 pcs, K sort, like HMI monitoring, info-acquisition and management.

4.7 Pressure Components

  • Inlet and exhau EPT valve, proportionally controlled, Electric manage valve.
  • Guide exhau EPT valve, 3-piece ball valve.
  • Force transducer: 1
  • Accuracy: +/- 50mbar
  • Pressure gauge:1

four.8 Control System

  • Management System is developed based on the study and development towards rubber vulcanization processing market, such as the PLC central controlling component, contact display (HIM) operation system and network, it is a consumer welcoming, condition of the artwork, programmable digital system.
  • Password protected entry obtain, operator can log into the system by accessing the security login form with a name and password.
  • It is automatic managing, recording and graph the temperatures and pressure of the autoclave, audible alarms for substantial or low temperatures or stress.
  • Guide procedure monitor makes it possible for operator take guide manage temperature, stress, and valves as authorized.
  • It can insert or save the product working recipe, screen the stress and temperature curve anytime and its paperless report perform can recognize file, help save and verify of method curve and method parameters.
  • It has over-temperature and overpressure alarm and different security defense capabilities.
  • Buyer can function sign-up, login and typing in merchandise information, and comprehend intranet or remote handle. 
  • Communication to a Personal Laptop permitted (Teamviewer ), with constructed in software program to program, file and graph of approach in real time.
  • Net connection via Staff-Viewer (VPN) with our Company.

4.9 Safety System
 

4.9.1 Mechanical safety interlock I
Protection restrict deal with is interlocked with the lid. Workers have to switch the deal with to unlock the  safety device then the lid can be opened.

4.9.2 Electrical basic safety interlock II
The security unit functions with security limit take care of and connects with our ECC. When workers run the reducer and safety limit deal with, while there is stress in the autoclave, the ECC will give a seem-mild alarm.

4.9.3 Security valves
There is one safety valves on the best of autoclave. We have set a stress limit in the valves. When the strain exceed the limit, the valves will work automatically to launch the air down to a realistic pressure assortment.

five. Configurations of Autoclave

  • HMI: Wenview touch screen, ZheJiang
  • PLC: Siemens
  • Major electrical component : Schneider,China
  • Restricted change: Omron
  • AUTOCLAVE Shell: ASME Area VIII, Div 1, SINOMAC
  • EPT parts: Hualiang, China

Manage cupboard according to CE stHangZhourds

six. Equivalency of StHangZhourds and Codes
Reference Codes and StHangZhourds

six.1  ASME Boiler and Pressure Vessel Code (BPVC), Section VIII, Division 1: Rules for Construction of Pressure Vessels
6.2  AS 1210 – 2571 Force Vesse EPT
6.3  AS 4343 – 2005 Stress Tools – Hazard Ranges
six.4  AS 3873 – 2001 Pressure Products – Procedure and Servicing

7. Program EPT Look at (Indirect steam heating)

8. Packing

8.1  The gear will be appropriately packed / wrapped thinking about long-length ocean and land transportation and tough handling that may possibly come about in the absence of equally events.
8.2  Proper safety from moisture, rust, mould, scratches, shaking, and so on, will be taken so that the products could arrive at the set up website in great problem.
8.3  Shipping marks and warning signed will be obviously painted, and comprehensive packing li EPT (in English/Espanol) will be soundly hooked up, to the outside of the packing.

9. Autoclave Specification
 

MODEL SN-LHG2560 VULCANIZATION AUTOCLAVE-TECHNICAL PARAMETER
No. Description Unit Specifications and Parameters
one Effective Working Diameter mm 2500
two Effective Working Length mm 6000
three Autoclave Track Distance mm 900
four Design Pressure MPa one
five Max. Working Pressure MPa .eight
six Safety Valve Exhaust MPa .85
seven Design Temperature ºC two hundred
eight Max. Working Temperature ºC one hundred eighty
9 Temperature Uniformity at Steady State ºC ±2
ten Openning Door Mode Hydraulic
11 Working Medium Compressed air
twelve Heating Mode Steam oblique heating
13 Heating Power KW 162
fourteen Quantity of Circulating Fan Motor Established 1
15 Quantity of Circulating Fan Motor KW fifteen
sixteen Thermocouple Type Type K or J
seventeen Vaccum Lines Piece
eighteen Quantity of Vaccum Pressure Transducer Piece
19 StHangZhourd Control Mode PLC+Pc
twenty Control Software  Thermal Processing Control (TPC)
21 Insulation Type Interior
22 Insulation Material Ceramic Fiber
23 Insulation Thickness mm seventy five
24 Insulation Sheet Material Stainless Steel or Aluminized Steel
25 Working Environment Temperature ºC Min. -20ºC, ,Max. +45ºC
26 Working Environment Humidity <60%
27 Power Supply 400VAC, 3P+N+PE, 50/60Hz
28 Bodyweight KG 16500

10. Specialist Workshop

11. SINOMAC World-wide Turnkey Initiatives
With the expertise of manufacture and service for fifteen several years, our skilled crew are able to supply the global turnkey task, such as a expert training. SINOMAC autoclaves can be produced as ASEM, PED, EPT stHangZhourds, as effectively as our Chinese stHangZhourd.

From the SINOMAC Crew, with fifteen years of encounter.

The use of unique products manufacturer’s (OEM) portion figures or emblems , e.g. CASE® and John Deere® are for reference functions only and for indicating product use and compatibility. Our business and the shown substitute elements contained herein are not sponsored, accepted, or produced by the OEM.

China Chain and sprocket factory : Indirect slat conveyor application  in Basilan City Philippines  Steam Heating Full Automation Rubber Vulcanization Autoclave with ce certificate top quality low price

China Chain and sprocket factory : Indirect slat conveyor application  in Basilan City Philippines  Steam Heating Full Automation Rubber Vulcanization Autoclave with ce certificate top quality low price

China Chain and sprocket factory : Indirect slat conveyor application  in Basilan City Philippines  Steam Heating Full Automation Rubber Vulcanization Autoclave with ce certificate top quality low price

China Chain and sprocket factory : Indirect slat conveyor application  in Basilan City Philippines  Steam Heating Full Automation Rubber Vulcanization Autoclave with ce certificate top quality low price