Product Description

Anodized red expansion bolt

Material	Stainless steel, Brass, Copper, Alloy,Aluminum alloy, Plastic and so on.
Surface treatment	Polishing, Zinc plating, Nickel plating, Chrome plating, Powder coating, Anodizing, E-coating.
Main equipments	Punching machines, Welding machines, Flame cutting, Laser cutting, Aluminum extrusion, Powder coating lines.
Drawing operation	PDF, JPG, Auto CAD, Pro/Engineer, Solidwork, UG. Etc.
Industry	Automotive, Electrical, Building, Furniture,Mechanical, Machine assembly, Computer, Air industry. OEM/ODM Electronics etc.
Production Range	CNC Turning , CNC Milling, Sheet metal fabrication, Grinding, Forging, Laser cutting.Die casting etc.
Professional team	Over 10 years experience in metal fabrication.
Delivery time	Strictly according to customer confirmed order.
Package detail	Standard export package or as customers’ specific requirement.

 

CNC part Tolerance	+/-0.01mm or +/- 0.04″
CNC part  Quality	100% inspection on critical dimensions
Inspection equipment	Three axis meansuring machine for X.Y.Z. Projection meter
Experience	Professional  CNC customized OEM service and skilled worker
Production	CNC part small order is acceptable
Ability	Develop hundreds of new CNC parts and Millions of CNC parts be exported to all over the world annually
Packaging	PE-bag/Carton-box/ pallet, Customize package available for CNC machining parts
Lead time	25 days regularly
Term of Payment	T/T. L/C or as Customer’s request
CNC part Price	Competitive and factroy price , low price in china, CNC part order Quantity is with preferential treatment

 

Company Information

HangZhou CZPT Hardware Products Co., Ltd, founded in 2014 and located in HangZhou City, Guandong Province. With 10 years experiences, we focus on solving problems, and helping clients to develop new products.

At CZPT if you can dream it, we can make it. We are committed to help clients realize the concepts and designs with support of our engineering and manufacturing advantages that includes projects made of processes as: CNC turning parts, CNC milling parts,Bending parts, stamping part,laser cutting parts and so on.

 

Our Services

RICH EXPERIENCE: All our staffs and engineers have been engaged in metal fabrication for more than 5 years. Professional technic and management experience help to control the cost and quality.

GOOD SERVICE: Our sales team will response all your inquiry within 24 hours. Manufacturing non-standard parts according to your drawings and keep confidentiality for your design.

LOW PRICE: Factory export directly, reduce intermediate costs.  Reasonable discount depend on your order quantity.

PERFECT QUALITY: Strict quality control from material purchasing to shipments delivery. Strong technology support, well established QA and QC system. Evaluation the IGS, STEP or CAD file before machining process, ensure the quality points.

Packaging & Delivery: Packaging Detail: According to customer’s request Delivery Detail: 15 working days

 

FAQ:

1.Are you a manufacturer? –Yes, we are. Warmly welcome to visit our factory at any time.

2.How does the ADL control the quality? –During processing, the operating machine worker inspect the each sizes by themselves. –After finished the first whole part, will show to QA for full inspection. –Before shipment, the QA will inspect according to ISO sampling inspection standard for mass production.

3.How to handle the complains? –If happen any complaints after got the goods, pls show us photos and detail compliants points, we will check with the production department and QC depart. Immediately and give solving solution. If need re-make, we will arrange re-make urgently and ship you new replacement. We will bear all the cost (including shipping cost).

4.What’s the payment term? –50% deposit, 50% balance by T/T before shipment when order amount over 5000USD.

5.What’s the delivery time? —Normal, 5-7 working days for sample. 12-30 working days for mass production. –If any urgent parts, we can provide preferential processing and control the delivery time as you required.

6.What is the standard of package? —Separate Blister plastic box or Bubble Wrap/Pearl Wool, keep no scratch and damage.

 

Can worm gears be used in heavy-duty machinery and equipment?

Yes, worm gears can be used in heavy-duty machinery and equipment. Here’s a detailed explanation of their suitability for such applications:

1. High torque transmission: One of the key advantages of worm gears is their ability to transmit high torque. The unique design of the worm and worm wheel allows for efficient torque generation and power transmission. This makes worm gears well-suited for heavy-duty applications that require the transfer of substantial rotational forces.

2. Compact size: Worm gears offer a compact and space-saving solution for heavy-duty machinery. Their compact design allows for the transmission of high torque in a relatively small package. This is particularly advantageous in applications where space constraints or compact design requirements are present.

3. Self-locking feature: Worm gears exhibit a self-locking characteristic, meaning that the worm can prevent the back-driving of the gear system. This feature is beneficial in heavy-duty machinery where it is essential to maintain a fixed position or prevent the system from reversing under load. The self-locking capability of worm gears provides stability and safety in various heavy-duty applications.

4. High gear ratios: Worm gears can achieve high gear ratios, which is advantageous in heavy-duty machinery that requires precise speed reduction. The high gear ratios allow for fine control of rotational speed and torque output, enabling the gear system to match the requirements of heavy loads and demanding operating conditions.

5. Durable construction: Worm gears are typically manufactured using robust materials such as alloy steels, cast iron, or bronze. These materials offer excellent strength, wear resistance, and durability, making worm gears capable of withstanding the heavy loads and harsh operating environments encountered in heavy-duty machinery.

6. Overload protection: The unique design of worm gears provides inherent overload protection. When the load exceeds the gear’s capacity, the sliding action between the worm and worm wheel causes a high frictional force, limiting the torque transmission and preventing damage to the gear system. This overload protection feature is valuable in heavy-duty machinery where sudden load spikes or unexpected overloads can occur.

7. Wide range of applications: Worm gears find applications in various heavy-duty machinery and equipment across different industries. Some examples include cranes, winches, elevators, mining machinery, construction equipment, rolling mills, heavy-duty conveyors, and marine propulsion systems. The versatility of worm gears makes them suitable for a wide range of heavy-duty applications.

It is important to note that while worm gears offer several advantages for heavy-duty machinery, there are certain considerations to keep in mind. These include proper lubrication to minimize friction and wear, adequate cooling to manage heat generation, proper alignment to ensure efficient power transmission, and regular maintenance to inspect for signs of wear or damage. By addressing these factors, worm gears can reliably and effectively meet the demands of heavy-duty machinery and equipment.

After-sales Service:	as Customer Requested
Warranty:	a Year
Condition:	New
Certification:	RoHS, GS, ISO9001
Standard:	DIN, ASTM, GOST, GB, JIS, ANSI, BS
Customized:	Customized

Customization:	Available | Customized Request

What is the purpose of a self-locking feature in a worm gear?

A self-locking feature in a worm gear serves the purpose of preventing reverse motion or backdriving of the gear system. When a worm gear is self-locking, it means that the worm can rotate the worm wheel, but the reverse action is hindered or restricted, providing a mechanical holding or braking capability. This self-locking feature offers several advantages and is utilized in various applications. Here are the key purposes of the self-locking feature:

• Mechanical Holding: The self-locking capability of a worm gear allows it to hold a specific position or prevent unintended movement when the worm is not actively driving the system. This is particularly useful in applications where it is necessary to maintain a fixed position or prevent the gear from rotating due to external forces or vibrations. Examples include elevators, lifts, and positioning systems.
• Backdriving Prevention: The self-locking feature prevents the worm wheel from driving the worm in the reverse direction. This is advantageous in applications where it is crucial to prevent a load or external force from causing the gear to rotate backward. For
  

  What are the advantages and disadvantages of using a worm gear?

  A worm gear offers several advantages and disadvantages that should be considered when selecting it for a specific application. Here’s a detailed explanation of the advantages and disadvantages of using a worm gear:

  Advantages of using a worm gear:

  • High gear reduction ratio: Worm gears are known for their high gear reduction ratios, which allow for significant speed reduction and torque multiplication. This makes them suitable for applications that require precise motion control and high torque output.
  • Compact design: Worm gears have a compact design, making them space-efficient and suitable for applications where size is a constraint. The worm gear’s compactness allows for easy integration into machinery and equipment with limited space.
  • Self-locking capability: One of the key advantages of a worm gear is its self-locking property. The angle of the worm thread prevents the reverse rotation of the output shaft, eliminating the need for additional braking mechanisms. This self-locking feature is beneficial for maintaining position and preventing backdriving in applications where holding the load in place is important.
  • Quiet operation: Worm gears typically operate with reduced noise levels compared to other gear types. The sliding action between the worm and the worm wheel teeth results in smoother and quieter operation, making them suitable for applications where noise reduction is desired.
  • High shock-load resistance: Worm gears have good shock-load resistance due to the sliding contact between the worm and the worm wheel teeth. This makes them suitable for applications that involve sudden or intermittent loads, such as lifting and hoisting equipment.
  • Easy installation and maintenance: Worm gears are relatively easy to install and maintain. They often come as a compact unit, requiring minimal assembly. Lubrication maintenance is crucial for optimal performance and longevity, but it is typically straightforward and accessible.

  Disadvantages of using a worm gear:

  • Lower efficiency: Worm gears tend to have lower mechanical efficiency compared to some other gear types. The sliding action between the worm and the worm wheel teeth generates higher frictional losses, resulting in reduced efficiency. However, efficiency can be improved through careful design, quality manufacturing, and proper lubrication.
  • Limited speed capability: Worm gears are not suitable for high-speed applications due to their sliding contact and the potential for heat generation. High speeds can lead to increased friction, wear, and reduced efficiency. However, they excel in low to moderate speed applications where high torque output is required.
  • Heat generation: The sliding action between the worm and the worm wheel generates friction, which can result in heat generation. In high-load or continuous-duty applications, this heat buildup can affect the efficiency and longevity of the system. Proper lubrication and heat dissipation measures are necessary to mitigate this issue.
  • Less suitable for bidirectional motion: While worm gears offer excellent self-locking capabilities in one direction, they are less efficient and less suitable for bidirectional motion. Reversing the direction of the input or output shaft can lead to increased friction, reduced efficiency, and potential damage to the gear system.
  • Lower accuracy in positioning: Worm gears may have lower accuracy in positioning compared to some other gear types, such as precision gear systems. The sliding contact and inherent backlash in worm gears can introduce some degree of positioning error. However, for many applications, the accuracy provided by worm gears is sufficient.
  • Potential for wear and backlash: Over time, the sliding action in worm gears can lead to wear and the development of backlash, which is the play or clearance between the worm and the worm wheel teeth. Regular inspection, maintenance, and proper lubrication are necessary to minimize wear and reduce backlash.

  When considering the use of a worm gear, it’s essential to evaluate the specific requirements of the application and weigh the advantages against the disadvantages. Factors such as torque requirements, speed limitations, positional stability, space constraints, and overall system efficiency should be taken into account to determine if a worm gear is the right choice.

  instance, in a lifting mechanism, the self-locking feature ensures that the load remains suspended without requiring continuous power input.

• Enhanced Safety: The self-locking property of a worm gear contributes to safety in certain applications. By preventing unintended or undesired motion, it helps maintain stability and reduces the risk of accidents or uncontrolled movement. This is particularly important in scenarios where human safety or the integrity of the system is at stake, such as in heavy machinery or critical infrastructure.

It’s important to note that not all worm gears are self-locking. The self-locking characteristic depends on the design parameters, specifically the helix angle of the worm’s thread. A higher helix angle increases the self-locking tendency, while a lower helix angle reduces or eliminates the self-locking effect. Therefore, when selecting a worm gear for an application that requires the self-locking feature, it is essential to consider the specific design parameters and ensure that the gear meets the necessary requirements.

editor by CX 2023-08-31